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Home > Catalog > Custom Systems

2138 Print & Apply Case Labeling System
2138 Print & Apply Case Labeling System
2138 Print & Apply System
2138 Print & Apply System
3115 Hugger Belt System
3115 Hugger Belt System
3139/3115 Pallet Labeler
3139/3115 Pallet Labeler
3-Panel CD Case Labeling System
3-Panel CD Case Labeling System
3-Panel DVD Case Labeling System
3-Panel DVD Case Labeling System
6114 Loose Loop Printer Applicator
6114 Loose Loop Printer Applicator
6115 With Orienting Wrap
6115 With Orienting Wrap
Hugger Belt Clamshell Labeling System
Hugger Belt Clamshell Labeling System
Hugger Belt System
Hugger Belt System
  Inline 6000 Front/Back & Neck Labeling System
Inline 6000 Front/Back & Neck Labeling System
Inline 6000 Front/Back Zero Downtime Labeling System
Inline 6000 Front/Back Zero Downtime Labeling System
Inline 6000 Wrap (Oblong & Round)
Inline 6000 Wrap (Oblong & Round)
Inline Series 5100 Vacuum Wrap Front/Back Labeling System
Inline Series 5100 Vacuum Wrap Front/Back Labeling System
Inline Series 6000 4-Panel Labeling System
Inline Series 6000 4-Panel Labeling System
Inline Series 6000 Zero Downtime Labeling System
Inline Series 6000 Zero Downtime Labeling System
Inline Series 6200 Front/Back Labeling System
Inline Series 6200 Front/Back Labeling System
Rotating Electronic Article Surveillance Labeler
Rotating Electronic Article Surveillance Labeler
Vertical Trunnion Labeling System
Vertical Trunnion Labeling System

If you have a special labeling need for your production process, we can build a labeling system to fulfill it. Label-Aire's history is based on innovative labeling techniques, revolutionary products, and one-of-a-kind systems. That's why Fortune 500 companies the world over including Proctor and Gamble, Abbott Laboratories, Unilever, Parmalat, Kraft Foods, and S.C. Johnson & Company choose Label-Aire for their custom labeling system needs.

Custom 3115 Hugger Belt System




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Custom Labeling Systems

If you have a custom labeling systems need for your production process, we can build a custom labeling system to fulfill it. Label-Aire's history is based on innovative labeling techniques, revolutionary products, and one-of-a-kind systems. That's why Fortune 500 companies the world over including Proctor and Gamble, Abbott Laboratories, Unilever, Parmalat, Kraft Foods, and S.C. Johnson & Company choose Label-Aire for their custom labeling systems needs.

 + Read More. . .

Contact Label-Aire regarding your custom labeling system needs.

Perfect examples of custom labeling systems from Label Aire.

A custom labeling system was the optimal solution for an ale producer who needed to apply front and back labels to a line of specialized ales. The back label consisted of a single rectangular label while the front of the bottle consisted of a top triangular-shaped label and a separate rectangular label beneath it. The challenge was that the label roll stock had both front and back labels on the same roll in alternating positions.  A custom labeling system was needed to work with the existing rolls of labels.

Reordering new labels to work with a standard front/back labeling system (two applicators, one for the front- and the other applicator for the back labels) would have cost the customer close to six figures. The solution was to implement a custom labeling system with a single head and a vacuum wrap belt. As the product sensor detects a bottle on the conveyor, properly-spaced front and back labels are dispensed onto the vacuum wrap belt and applied to the spinning bottles accurately to within +/- 1/32" (.8 mm) maintaining proper orientation. The result was accurately labeled bottles at speeds of up to 60 products per minute. Because of the flexibility of the automatic labeling equipment, the company was able to use its existing label stock without any additional costs and save even more money by purchasing a custom labeling system that used a single applicator.

Custom labeling systems have helped a company that needed its custom labels applied to the side of its packages (boxes). The challenge was that the labels were oriented on the roll stock 90 degrees to the right which meant consumers would have to turn their heads 90 degrees to the right to read the copy on the labels. The custom labeling system consisted of a tamp that took each label and oriented it 90 degrees so that it appeared upright. The flexibility of the custom labeling system enabled the company to use existing roll stock preventing the waste of tens of thousands of dollars worth of pre-printed labels.

A regional contract packager required a custom labeling system to effectively apply clear labels to the front and back of a variety of container shapes at high speeds. Also required was the ability to wrap apply labels to round containers. This was accomplished by outfitting a conveyor with front- and back-label applicators. For wrap label applications, a single applicator in conjunction with a wrap belt easily performs this function.

After a company assesses its current labeling methods, evaluates its cost/benefit, considers its present and future throughput requirements, it is prepared to work with an experienced custom labeling systems manufacturer to determine what equipment will provide an optimal short and long term solution.

Contact Label-Aire for your FREE custom labeling systems quote.

Why Custom Labeling Systems from Label Aire:

Throughput is increased when custom labeling systems are designed with a zero down time configuration. The custom labeling system will run with virtually "zero down time" because if a labeling head runs out of labels, a back-up or secondary applicator will automatically activate and continue applying labels while the operator reloads the original applicator with a new roll of labels on the custom labeling system. Once the secondary unit runs out of labels, the custom labeling system will automatically activate the first applicator. Zero down time unit configurations of custom labeling systems can be both wrap (a single head with a single back up applicator) and front/back (single front- and back-applicators with respective back up applicators).

There are a variety of accessories for custom labeling systems that provide customers with splicing capabilities, which reduce operator intervention and increase custom abeling system efficiency and throughput. A non-stop dual unwinder is a high speed PLC-controlled, continuous feed unit designed to roll up to a production line and improve a custom labeling system.s line efficiency. As the primary label roll reaches a defined low level condition, a low label supply sensor alerts the operator by activating a strobe light and signals the drive motor to feed the rest of the labels into an accumulation bin. The twin clamps on the splicing table can then be used to quickly splice the secondary label roll to the primary roll while the labels in the bin continue to feed the label applicator. In addition, there is an auto-splice dual unwinder, which does exactly what the non-stop dual unwinder does except that it splices automatically. With available tool-less adjustments for products of different diameters and extensive memory capacity in the custom labeling system.s software, automatic pressure sensitive labeling systems make it easy to changeover from product to product. These streamlined changeovers in custom labeling systems eliminate the costs, labor requirements, waste, and downtime inherent in hand or semi-automatic labeling.

Click here to download your FREE white paper on increasing productivity with our custom labeling systems.

Look at our great line of print and apply labelers..

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